FTF: High Power & Voltage Pack Testing System

  • No performance loss under voltage control
  • Quick disconnects on output leads
  • Test control and data management with Bitrode
  • Up to three current ranges per circuit
  • Temperature, pressure, flow rate, and cell voltage monitoring
  • Digital inputs and Digital outputs with function assigned per individual program
  • Expression-based program limit conditions
  • Internal resistance calculation
  • Integration with Battery Management Systems: CAN
  • Battery simulation (Batsim) mode for electric motor/generator testing with user-specified controls: voltage, internal resistance, maximum current, maximum power
  • Parallel batsim mode for higher current requirements
  • Ramp charge/discharge
  • Constant resistance discharge
  • Remote Input Output (RIO) box reduces excessive cable lengths when connecting to remote test stations
  • Parallel controller (PCC) can control up to four circuits from separate units for higher power or higher current programs
  • Drive Cycle Conversion utility automates test program development from acquired battery usage data
  • Drive simulations with standard Electric Vehicle tests: FUDS, SFUDS, GSFUDS, DST and ECE-15L
  • Drive Cycle Testing
  • Integration with motor test benches
  • Cycle testing of EV/HEV Battery Packs

General Specifications

Voltage: 35-500V / 40-700V / 58-1000V (Zero Volt optional)

Current: up to 1000A (4000A in parallel)

Circuits: up to 2

Network: Ethernet

Power: up to 300kW per cabinet; up to 1.2MW when using an external parallel controller

Accuracy: ±0.1% of FS*

Data Sampling Rate: 10ms (1ms optional)

Current Slew Rate: <4ms (10-90%) (dependent on cabinet specs)

Peak Efficiency: >92% (with typical 89-92)


*Accuracy values are conservative assuming operation will be through the standard temperature range of 0-40° C and RH from 10-90% (non-condensing). Units calibrated and maintained in a temperature and humidity controlled environment can expect an accuracy of 0.02-0.05%FS.

Overview


The FTF is scalable to provide a maximum output power of 1.2MW. The FTF automated test system is designed to
provide continuous operation in high power applications where precise control of current and voltage is required.

BITRODE PARTIAL USER’S LIST

SOVEMA PARTIAL USER’S LIST

  • AMARA RAJA BATTERIES LT.
  • KIRLOSKAR BATT.
  • THE STANDARD BATTERY LTD.
  • EXIDE INDUSTRIES
  • SU-KAM POWER SYSTEM
  • MINDA INDUSTRIES LIMITED
  • LUMINUOUS TECHNOLOGIES
  • HBL POWER SYSTEMS LTD

TRIOPTICS PARTIAL USER’S LIST

  • Laboratory for Electro-optics Systems
  • Laser Science & Technology Centre,
  • Government of India, Department of Atomic Energy, Centre for Advanced Technology
  • Government of India, Ministry of Defence, ORDNANCE FACTORY
  • BHARAT ELECTRONICS LIMITED / PUNE / MACHALIPATNAM
  • Central Scientific Instruments Organisation (CSIO)
  • Instrument Research & Development Establishment
  • M/s. Aravind Engineering Industries
  • Aurolab
  • Research Centre Imarat
  • Government of India, Ministry of Defence, Optoelectronics Factory
  • Government of India, Department of Space, ISRO Inertial Systems Unit
  • Tata Institute of Fundamental Research
  • Alpha-ITL Electro-optics Pvt. Ltd.,
  • Bharat Electronics Limited
  • Speck Systems Limited
  • Aishwarya Telecom Limited
  • Commandant., 509, Army Base Work Shop, Agra Cantt,
  • The Controller, Controllerate of Quality Assurance (Instruments), Government of India
  • Government of India, Department of Space, ISRO Inertial Systems Unit, IISU
  • Indian Institute of Space Science And Technology, Department of Space, Government of India
  • Government of India, Ministry of Defence, ORDNANCE FACTORY, Raipur, DEHRADUN 248 008

XENOCS PARTIAL USER’S LIST

KALLSTROM PARTIAL USER’S LIST

  • EXIDE; HOSUR
  • EXIDE; HALDIA
  • AMARA RAJA ; TIRUPATI
  • GNB ; HOSUR
  • EXIDE INDUSTRIES LIMITED
  • Base Corporation Ltd, Sholan
  • AEGAN Batteries Ltd
  • EXIDE; TALOJA
  • Base Corporation Ltd, HOSUR
  • Exide :Shamnagar
  • Associated Battery Manufacturers(Ceylon) ltd

OXFORD PARTIAL USER’S LIST

  • INDIAN INSTITUTE OF SCIENCE ; BANGALORE
  • NATIONAL CHEMICAL LABORATORY ; PUNE
  • CENTRAL DRUG RESEARCH INSTITUTE ; LUCKNOW
  • ALL INDIA INSTITUTE OF MEDICAL SCIENCES ; DELHI
  • SAHA INSTITUTE OF NUCLEAR PHYSICS; KOLKATA
  • CENTRAL SALT & MARINE CHEMICALS RESEARCH INSTITUTE ; GUJARAT
  • BHABHA ATOMIC RESEARCH CENTRE ; MUMBAI
  • CENTRE FOR DNA FINGERPRINTING DIAGNOSTICS ; HYDERABAD
  • CENTRE FOR CELLULAR AND MOLECULAR BIOLOGY (COUNCIL OF SCIENTIFIC & INDUSTRIAL RESEARCH); HYDERABAD
  • ICGEB ; NEW DELHI
  • JUBILANT BIOSYS LTD ; BANGALORE
  • NATIONAL INSTITUTE OF IMMUNOLOGY ; NEW DELHI
  • INDIAN INSTITUTE OF SCIENCE EDUCATION AND
    RESEARCH ; MOHALI
  • INDIAN INSTITUTE OF TECHNOLOGY KHARAGPUR ; KHARAGPUR
  • BHABHA ATOMIC RESEARCH CENTRE ; MUMBAI

HASKRIS PARTIAL USER’S LIST

  • INDIAN INSTITUTE OF SCIENCE : BANGALORE
  • JAWAHARLAL NEHRU CENTRE FOR ADVANCE SCIENTIFIC RESEARCH ; BANGALORE
  • RAMAN RESEARCH INSTITUTE ; BANGALORE
  • CENTRE FOR LIQUID CRYSTAL RESEARCH ; BANGALORE
  • MYSORE UNIVERSITY; MYSORE
  • MADRAS UNIVERSITY ; CHENNAI
  • INDIAN INSTITUTE OF TECHNOLOGY; KANPUR
  • NATIONAL CHEMICAL LABORATORY ; PUNE
  • INDIAN INSTITUTE OF TECHNOLOGY; DELHI
  • CENTRAL DRUG RESEARCH INSTITUTE ; LUCKNOW
  • INDIAN INSTITUTE OF MICROBIAL TECHNOLOGY ; CHANDIGARH
  • ALL INDIA INSTITUTE OF MEDICAL SCIENCES ; DELHI
  • INDIAN INSTITUTE OF TECHNOLOGY; KANPUR
  • SAHA INSTITUTE OF NUCLEAR PHYSICS; KOLKATA
  • ESSAR STEEL ; SURAT
  • RANBAXY ; DEWAS

VINKAROLA PARTIAL USER’S LIST

  • Labratory fro Electro Optics System(LEOS)
  • Indian Institute of Science, Bangalore
  • Indian Space Research Organisation(ISRO)
  • Madras University