Sovema strip casting & rolling line, type TR320/13

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For continuous lead strip casting, in which the width of the raw strip can be up to max. 320mm in width and 13 mm thickness.
1) Automatic lead ingots feeder
robust chain conveyor for storing and transporting lead ingots to the melting pot.
A system of limit-switches synchronizes and controls step by step ingot feeding.

2) Up to 3 lead Melting Furnace, capacity 20 tons
steel melting crucible, open type, for easy cleaning; integrated delivery pump for molten lead alloys, temperature up to 600°c (1110 deg-f)2) Up to 3 lead melting furnace; flow control adjustable; electronically controlled heating; adjustable temperature control; weighing system to control the filling in the pot.

3) Alloy preparation system
the system allows the alloy to be prepared directly in the melting pot. Additives are introduced to the bottom of the pot where they are quickly mixed into the alloy by the re-circulating action of the pump.

4) TWIN ROLL Casting unit
for continuous lead strip casting, in which the width of the raw strip can be up to max. 320 mm in width and 13 mm thickness ; couple of rolls complete with drive for synchronizing with the following rolling mill; special ladle to feed the lead; special system to control the volume of cooling water automatic adjustable to control the temperature of the raw strip; automatic level control.

5) Rolling Mill
consisting of n° 6 rolling stands, plus 1 finishing rolling stands to roll the strip down to the final  thickness ranging between 0,7 mm to 1,01 mm(0,030″  to  0,040″). One  separated rolling stand to finish precisely the strip thickness; tank and re-circulation pump for the emulsion 1% oil in order to lubricate and control temperature on all the stands; water heat exchanger to control the oil emulsion liquid temperature.

6) Automatic raw strip cutter
this units cuts the raw strip into small pieces. this operation is used to return the raw strip back to casting if the downstream equipment has to be stopped, or at start-upwhen the initial few meters of raw strip need to be scrapped and returned to the melting pot.

7) Side trimming unit
the unit allows to cut the side of the strip to the required width up to 280 mm( 11″); the unit also provides the cutting of the scraps into small pieces, to be easily returned to the furnace. This station might cut  the strips, if any alarms occur.

8) Strip cleaning unit
the unit cleans and dries the strip by blowing air and returning residual emulsion back to the main tank.

9) TWIN recoiler
coil can store up  to 2720 kg (6,000 lbs)   for strip width 280 mm (11″) , max coil diameter 1.150 mm reel diameter max  1.200 mm.  It is a unit which is able to rotate of 180° on a horizontal axis; the unit supports two rolling coils and when one coil is completed, it is cut and then, the strip starts automatically to wind into the second coiling station. In the meantime, the full coil is vertically stored on a shuttle  and moved in order to allow an easy access, removal and load of the new empty coil.

sovema_wide_strip_casting_and_rolling_line

BITRODE PARTIAL USER’S LIST

SOVEMA PARTIAL USER’S LIST

  • AMARA RAJA BATTERIES LT.
  • KIRLOSKAR BATT.
  • THE STANDARD BATTERY LTD.
  • EXIDE INDUSTRIES
  • SU-KAM POWER SYSTEM
  • MINDA INDUSTRIES LIMITED
  • LUMINUOUS TECHNOLOGIES
  • HBL POWER SYSTEMS LTD

TRIOPTICS PARTIAL USER’S LIST

  • Laboratory for Electro-optics Systems
  • Laser Science & Technology Centre,
  • Government of India, Department of Atomic Energy, Centre for Advanced Technology
  • Government of India, Ministry of Defence, ORDNANCE FACTORY
  • BHARAT ELECTRONICS LIMITED / PUNE / MACHALIPATNAM
  • Central Scientific Instruments Organisation (CSIO)
  • Instrument Research & Development Establishment
  • M/s. Aravind Engineering Industries
  • Aurolab
  • Research Centre Imarat
  • Government of India, Ministry of Defence, Optoelectronics Factory
  • Government of India, Department of Space, ISRO Inertial Systems Unit
  • Tata Institute of Fundamental Research
  • Alpha-ITL Electro-optics Pvt. Ltd.,
  • Bharat Electronics Limited
  • Speck Systems Limited
  • Aishwarya Telecom Limited
  • Commandant., 509, Army Base Work Shop, Agra Cantt,
  • The Controller, Controllerate of Quality Assurance (Instruments), Government of India
  • Government of India, Department of Space, ISRO Inertial Systems Unit, IISU
  • Indian Institute of Space Science And Technology, Department of Space, Government of India
  • Government of India, Ministry of Defence, ORDNANCE FACTORY, Raipur, DEHRADUN 248 008

XENOCS PARTIAL USER’S LIST

KALLSTROM PARTIAL USER’S LIST

  • EXIDE; HOSUR
  • EXIDE; HALDIA
  • AMARA RAJA ; TIRUPATI
  • GNB ; HOSUR
  • EXIDE INDUSTRIES LIMITED
  • Base Corporation Ltd, Sholan
  • AEGAN Batteries Ltd
  • EXIDE; TALOJA
  • Base Corporation Ltd, HOSUR
  • Exide :Shamnagar
  • Associated Battery Manufacturers(Ceylon) ltd

OXFORD PARTIAL USER’S LIST

  • INDIAN INSTITUTE OF SCIENCE ; BANGALORE
  • NATIONAL CHEMICAL LABORATORY ; PUNE
  • CENTRAL DRUG RESEARCH INSTITUTE ; LUCKNOW
  • ALL INDIA INSTITUTE OF MEDICAL SCIENCES ; DELHI
  • SAHA INSTITUTE OF NUCLEAR PHYSICS; KOLKATA
  • CENTRAL SALT & MARINE CHEMICALS RESEARCH INSTITUTE ; GUJARAT
  • BHABHA ATOMIC RESEARCH CENTRE ; MUMBAI
  • CENTRE FOR DNA FINGERPRINTING DIAGNOSTICS ; HYDERABAD
  • CENTRE FOR CELLULAR AND MOLECULAR BIOLOGY (COUNCIL OF SCIENTIFIC & INDUSTRIAL RESEARCH); HYDERABAD
  • ICGEB ; NEW DELHI
  • JUBILANT BIOSYS LTD ; BANGALORE
  • NATIONAL INSTITUTE OF IMMUNOLOGY ; NEW DELHI
  • INDIAN INSTITUTE OF SCIENCE EDUCATION AND
    RESEARCH ; MOHALI
  • INDIAN INSTITUTE OF TECHNOLOGY KHARAGPUR ; KHARAGPUR
  • BHABHA ATOMIC RESEARCH CENTRE ; MUMBAI

HASKRIS PARTIAL USER’S LIST

  • INDIAN INSTITUTE OF SCIENCE : BANGALORE
  • JAWAHARLAL NEHRU CENTRE FOR ADVANCE SCIENTIFIC RESEARCH ; BANGALORE
  • RAMAN RESEARCH INSTITUTE ; BANGALORE
  • CENTRE FOR LIQUID CRYSTAL RESEARCH ; BANGALORE
  • MYSORE UNIVERSITY; MYSORE
  • MADRAS UNIVERSITY ; CHENNAI
  • INDIAN INSTITUTE OF TECHNOLOGY; KANPUR
  • NATIONAL CHEMICAL LABORATORY ; PUNE
  • INDIAN INSTITUTE OF TECHNOLOGY; DELHI
  • CENTRAL DRUG RESEARCH INSTITUTE ; LUCKNOW
  • INDIAN INSTITUTE OF MICROBIAL TECHNOLOGY ; CHANDIGARH
  • ALL INDIA INSTITUTE OF MEDICAL SCIENCES ; DELHI
  • INDIAN INSTITUTE OF TECHNOLOGY; KANPUR
  • SAHA INSTITUTE OF NUCLEAR PHYSICS; KOLKATA
  • ESSAR STEEL ; SURAT
  • RANBAXY ; DEWAS

VINKAROLA PARTIAL USER’S LIST

  • Labratory fro Electro Optics System(LEOS)
  • Indian Institute of Science, Bangalore
  • Indian Space Research Organisation(ISRO)
  • Madras University